Live System3 plants reporting · 0 escalations

The control room
your plant nurses
already live inside.

Incident triage, OSHA 300 automation, and return-to-work tracking — unified in a single pane of glass. Built for automotive, food processing, and heavy manufacturing.

triage-api · incident-router
// Incident reported — Dearborn Plant 3, Shift B
POST /api/v2/incident
Content-Type: application/json
Authorization: Bearer ••••••••••••
{
  "plant": "Dearborn-3",
  "type": "laceration",
  "shift": "B",
  "triage_level": "minor",
  "timestamp": "2026-02-25T20:02:51Z"
}
// ← 200 OK — 312ms
{
  "status": "routed",
  "nurse_station": "notified",
  "osha_log": "auto-populated",
  "case_id": "TRG-2026-04471"
}
Active Incidents
3
across 2 shifts · 0 escalations
2 minor1 watch
OSHA 300 Log
Auto-populated
Last entry: 4 min ago
94% recordables filed on time
Avg. Nurse Response Time
4.2 min
90 days ago↓ 38% fasterToday
Plants on Triage340+
OSHA Logs Auto-filed1.2M
Avg. Comp Cost Reduction31%
Citation Risk Reduction89%
Industry Report · 2026

The data on what broken EHS documentation actually costs.

FINDING 01 · Workers' Comp Exposure
$0B

Annual workers' comp costs attributable to delayed first reports and missed triage windows in manufacturing. Plants without digital intake average 4.8 days before a claim is filed.

X-Mod rating climbs 18% per missed triage window
FINDING 02 · OSHA Citation Frequency by Documentation Method
72%
Paper logs
54%
Spreadsheets
31%
Generic EHR
8%
Triage

OSHA's 22% inspection surge in 2024 means citation risk is no longer theoretical. Establishments with 250+ employees face mandatory electronic 300/300A/301 submission by March 2 annually.

FINDING 03 · Incident Response Time
Paper-based47 min
Spreadsheet31 min
Triage4 min

Benchmarked across 340 manufacturing plants, 2025.

FINDING 04 · Avg. Days Away From Work
Without Triage
0
days avg.
With Triage
0
days avg.
39% reduction in DAFW at facilities using structured RTW protocols
FINDING 05 · TRIR & SST Inspection Risk

"Recording two extra cases that shouldn't be on the 300 Log can push your recordable rate above your industry average — and straight onto OSHA's SST inspection list."

OSHA Site-Specific Targeting · 2025 Guidance
0%
Rise in OSHA inspections, 2024
The Comparison

Your current system vs. a system that knows what you need.

Metric
Paper + Spreadsheets
Triage
Incident logging time
47 min avg
< 4 min
OSHA 300 accuracy
68%
99.4%
First report filed within 24h
41% of cases
98% of cases
Avg. days away from work
18 days
11 days
Workers' comp cost per claim
$28,400
$16,200
Citation risk score
High (72%)
Low (8%)
Cross-site standardization
Manual · inconsistent
Automated · enforced
OSHA ITA submission
Manual · error-prone
Auto-submitted · March 2

See exactly what these numbers mean for your plant.

Enter your headcount and incident rate — get your projected ROI in 60 seconds.

Run Your Plant's Numbers
EHS Directors · In Their Words

The plants that switched. What they measured.

"We were running OSHA 300 logs on three different spreadsheet versions across our Michigan and Ohio plants. After 90 days on Triage, our recordable rate dropped and we haven't touched a spreadsheet since. Our X-Mod moved two points in the first year."

Denise Kowalczyk, EHS Director, professional headshot in manufacturing facility

Denise Kowalczyk

Corporate EHS Director

Meridian Stamping Group

X-Mod −2 pts
Year 1

"I manage occupational health across two automotive assembly plants and a tier-1 supplier. Before Triage, return-to-work coordination was a phone tag nightmare. Now the plant manager sees the same case status I do, in real time."

Marcus Obi, Occupational Health Coordinator, professional photo

Marcus Obi

Plant Occupational Health Coordinator

Lakeside Assembly — Detroit

31% DAFW
Reduction

"OSHA's SST program targets elevated DART rates. We had two facilities on the watch list. Triage's auto-documentation fixed the filing gaps that were inflating our numbers — both sites came off the list within six months."

Patricia Svensson, VP EHS, professional headshot

Patricia Svensson

VP Environmental Health & Safety

Northland Food Processing

2 Sites
Off SST list

Trusted across automotive, food processing, and heavy manufacturing

MERIDIAN STAMPINGLAKESIDE ASSEMBLYNORTHLAND FOODSCENTRAL FABRICATORSSUMMIT AUTOMOTIVEDELTA PROCESSING
ROI Calculator

Run your plant's numbers. See the case in 60 seconds.

No sales call required. Your numbers are sent immediately.

What you'll receive
Your projected workers' comp savings at current incident rate
OSHA citation risk score vs. your NAICS average
Days-away-from-work reduction estimate
Payback period for Triage implementation
Not ready to talk?

Download the Full Benchmark Report

Manufacturing EHS Benchmark 2026 — incident response times, OSHA citation rates, and workers' comp cost curves across 340 plants. 28 pages, no sales follow-up.